Rubber Compounds
Zenith Industrial Rubber Products Private Limited, has been a leading manufacturer and exporter of high-quality industrial rubber sheeting products since its establishment in 1965. Zenith Rubber has a dedicated state-of-the-art manufacturing facility for Rubber compounding. With an installed capacity of 90 tons of rubber compound per day, Zenith continues to strengthen its position in both domestic and international markets.
The Rubber Compounds are formulated by blending raw rubber with various additives, fillers, and curing agents, based on our clients’ requirements for various processes such as calendaring, molding by compression and injection, extrusion of profiles, coatings for textiles etch
The rubber compounds are manufactured in two primary batches: M1 - Master Batch and M2 - Curative Batch, each serving distinct purposes in the production process.
M1 - Master Batch (Free from Curatives)The M1 batch involves the initial mixing of rubber with additives such as fillers, plasticizers, and reinforcing agents but excludes curatives (vulcanizing agents). This stage ensures uniform dispersion of the non-curative ingredients, which is essential for achieving consistent properties in the final product.
M2 - Curative Batch (Formulated with Curatives)The M2 batch involves the addition of curatives, such as sulfur or peroxide, along with accelerators and activators. These agents facilitate the cross-linking (vulcanization) process, imparting elasticity, strength, and durability to the rubber.